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Experience of operation of the UDP-2001SM railway wheelset bearing vibration diagnostics installation and the OMSD-02 mechanism diagnostics system

https://doi.org/10.21683/1729-2646-2022-22-4-8-15

Abstract

The Aim of the paper is to compare the UDP-2001SM installation for vibration diagnostics of bearings of freight, refrigerator and passenger car wheels and the OMSD-02 mechanism diagnostics system that since recently has been used in the Belarusian Railway.
Methods. By way of analysis of the UDP-2001SM vibration diagnostics installation and the OMSD-02 mechanism diagnostics system, the authors considered the list of identifiable defects, method for defining threshold values (reference levels) of vibroacoustic pulses and noises for the criteria of “faulty” and “good”, statistical data for rejected axleboxes of freight and passenger car wheelsets in respect to the overall number of conducted measurements, the experience of operation in various car shops of the Belarusian Railway.
Results. The paper describes the process of vibration diagnostics of wheelset bearings of freight and passenger cars using the case of stationary acquisition of vibroacoustic signals from acoustic plates that interact with the diagnosed axlebox. The authors present the diagrams of the UDP-2001SM installation and OMSD-02 system, as well as the defects of bearings that are to be identified using the above diagnostics equipment.
Conclusion. The paper showed the advantages and disadvantages of the above diagnostics systems based on the experience of their application in a number of car shops of the Belarusian Railway.

About the Authors

A. G. Otoka
Gomel Car Shop, Gomel Division of the Belarusian Railway
Belarus

Alexander G. Otoka, Engineering Technologist, Head of Unit for Non-Destructive Diagnostics

Gomel 



D. V. Budnik
Zhlobin Car Shop, Gomel Division of the Belarusian Railway
Belarus

Denis V. Budnik, Head of Laboratory for Non-Destructive
Diagnostics

 Zhlobin 



A. M. Liakh
Mogilev Car Shop, Mogilev Division of the Belarusian Railway
Belarus

Alexey M. Liakh, Engineer, Laboratory for Parts and Assemblies

Mogilev 



References

1. TsVT-22. Rolling bearing defect and damage classifier; 2007. (in Russ.)

2. User manual for PEB.401722.020RE. UDP-2001SM Installation for vibration diagnostics of bearings of freight, refrigerator and passenger car wheels. Voronezh; 2017. (in Russ.)

3. User manual for PO 086.00.00.000 RE. OMSD-02 mechanism diagnostics system. Nizhny Novgorod; 2007. (in Russ.)

4. Zviagin A.D., Vaganov A.O., Grigoriev A.N. [Vibration diagnostics of car wheelsets with case bearings]. [Dependability and Life in Engineering. Bulletin of the VSAWT] 2008:41-53. (in Russ.)

5. PO 086.00.00.000 FO Form. OMSD-02 mechanism diagnostics system. Nizhny Novgorod; 2017. (in Russ.)

6. Method for condition monitoring of bearings and axleboxes of freight cars using the OMSD-02 mechanism diagnostics system. Nizhny Novgorod, 2017. (in Russ.)

7. PO 086.00.00.000RP. User Manual. Version-2 (OMSDCLIENT). Nyzhny Novgorod; 2012. (in Russ.)

8. Guidance manual for learning to use the OMSD-02 mechanism diagnostics system software. Nizhny Novgorod; 2016. (in Russ.)

9. RD32 TsV 109-2011. Manual for vibration diagnostics of axlebox bearings of car wheelsets; 2011. (in Russ.)

10. Technical requirements for vibration diagnostics systems axlebox bearings of freight car wheelsets no. 741- 2011 PKB TsV; 2010. (in Russ.)


Review

For citations:


Otoka A.G., Budnik D.V., Liakh A.M. Experience of operation of the UDP-2001SM railway wheelset bearing vibration diagnostics installation and the OMSD-02 mechanism diagnostics system. Dependability. 2022;22(4):8-15. (In Russ.) https://doi.org/10.21683/1729-2646-2022-22-4-8-15

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ISSN 1729-2646 (Print)
ISSN 2500-3909 (Online)